Performance of Microtextured Tools Fabricated by Inductively Coupled Plasma Etching in Dry Cutting Tests on Medium Carbon Steel Workpieces View Full Text


Ontology type: schema:ScholarlyArticle     


Article Info

DATE

2019-04

AUTHORS

Yunsong Lian, Huifeng Chen, Chenliang Mu

ABSTRACT

Microtextures were successfully fabricated on the rake face of the cemented carbide (WC/TiC/Co) tools through inductively coupled plasma etching technology. Two types of microtextured tools were designed and fabricated. Their performance in cutting the AISI 1045 medium carbon steel was tested and compared to that of conventional non-textured tools. The comparison involved cutting forces, cutting temperature, friction coefficient, tool wear, chip adhesion, and machined workpiece surface roughness. The results show that microtextures on the rake face of the cutting tool can make the cutting process more stable than a conventional non-textured tool, and different textures may be suitable for different ranges of the cutting speed. In the latter range 100–200 m/min, microtextures significantly reduce the cutting force, cutting temperature, friction coefficient at the tool–chip interface, while the anti-adhesion property of textured tools and the surface quality of machined workpieces attain their maximal values. The effectiveness of textures is shown to be affected by chip adhesion and blockage resulting from derivative cutting, which appears at high cutting speeds. Moreover, the violation of the structural integrity of textures and their damage can strongly deteriorate the cutting process at low cutting speeds. More... »

PAGES

175-188

References to SciGraph publications

  • 2012-10. Micro-grinding of micro-groove array on tool rake surface for dry cutting of titanium alloy in INTERNATIONAL JOURNAL OF PRECISION ENGINEERING AND MANUFACTURING
  • 2013-10. Surface Texturing of Drill Bits for Adhesion Reduction and Tool Life Enhancement in TRIBOLOGY LETTERS
  • 2016-02. Surface textures on cemented carbide cutting tools by micro EDM assisted with high-frequency vibration in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2017-04. Technological and sustainability implications of dry, near-dry, and wet turning of Ti-6Al-4V alloy in INTERNATIONAL JOURNAL OF PRECISION ENGINEERING AND MANUFACTURING-GREEN TECHNOLOGY
  • 2015-06. Finite element modeling of hard turning process via a micro-textured tool in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2017-10. Experimental assessment of derivative cutting of micro-textured tools in dry cutting of medium carbon steels in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2017-04. Effects of micro textured sapphire tool regarding cutting forces in turning operations in INTERNATIONAL JOURNAL OF PRECISION ENGINEERING AND MANUFACTURING-GREEN TECHNOLOGY
  • 2018-01. A study on the machining characteristics and energy efficiency of Ti-6Al-4V in laser-assisted trochoidal milling in INTERNATIONAL JOURNAL OF PRECISION ENGINEERING AND MANUFACTURING-GREEN TECHNOLOGY
  • Identifiers

    URI

    http://scigraph.springernature.com/pub.10.1007/s40684-019-00088-3

    DOI

    http://dx.doi.org/10.1007/s40684-019-00088-3

    DIMENSIONS

    https://app.dimensions.ai/details/publication/pub.1112379437


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