Surface Modification of Ti6Al4V Alloy Using EDMed Electrode Made with Nano- and Micron-Sized TiC/Cu Powder Particles View Full Text


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Article Info

DATE

2019-02

AUTHORS

Venkata Rao Chundru, Ramji Koona, Srinivasa Rao Pujari

ABSTRACT

The present study is an experimental work carried on for surface modification of Ti6Al4V alloy using TiC/Cu powder metallurgy (P/M) electrode. Both, machine and tool parameters were selected for study, and these experiments were planned as per Taguchi’s L18 mixed orthogonal array. Optimal combination of parameters was obtained using Taguchi’s method, and analysis of variance was performed to evaluate the influence of parameters on surface roughness (SR) and micro-hardness (MH). Peak current, particle size and pulse on time were found to be the most significant accordingly on both SR and MH. High reactive surface area of nanoparticles made greater surface alloying than the other tool electrodes and has shown its influence positively on both SR and MH. The EDS analysis reveals the migration of Ti and Cu elements, deposition of carbon and diffusion of oxygen particles on the surface. The XRD spectrum confirms the presence of carbides (TiC, Ti2C, Fe5C2 and Fe3C) and oxides (TiO and Ti3O) at different machining conditions which indicates the influence of TON and IP on discharge energies and in turn on the properties of machined surface. The carbides, generated on the machined surface, increased the hardness as high as 912 HV, without much sacrifice of the roughness of the machined surface. The range of roughness values obtained in the present investigation is 1.88–4.449 μm. More... »

PAGES

1-12

References to SciGraph publications

  • 2013-12. Synthesis and Characterization of Aluminium Nanoparticles by Electric Arc Technique in ARABIAN JOURNAL FOR SCIENCE AND ENGINEERING
  • 2008-10. A new approach to surface roughness and roundness improvement in wire electrical discharge turning based on statistical analyses in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2016-02. Effect of Powder-Suspended Dielectric on the EDM Characteristics of Inconel 625 in JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE
  • 2015-09. An experimental investigation of surface modification of C-40 steel using W–Cu powder metallurgy sintered compact tools in EDM in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2015-06. Surface alloying of H11 die steel by tungsten using EDM process in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
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    http://scigraph.springernature.com/pub.10.1007/s13369-018-3561-z

    DOI

    http://dx.doi.org/10.1007/s13369-018-3561-z

    DIMENSIONS

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