Investigation of the Bonding Formation of a Plasma-Sprayed Cast Iron Splat on a Preheated Aluminum Substrate Using an Experimentally Based ... View Full Text


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Article Info

DATE

2020-05-13

AUTHORS

Ya-Zhe Xing, Ke Wang, Li He, Zhang Liu, Yong-Nan Chen

ABSTRACT

In this study, the bonding formation of the cast iron splat deposited on a preheated aluminum substrate by atmospheric plasma spraying was investigated using a finite element method based on a heat transfer model built in a cylindrical coordinate system. To enhance the accuracy of calculations, thermal contact resistance (Rth) of the contact interface was incorporated into the calculation. A precise Rth value was obtained using a well-established relationship. The diameter of grains in the splat was determined by atomic force microscopy analysis. Furthermore, the physical parameters of the cast iron and the aluminum at different temperatures used in the simulation were calculated according to the composition of the materials. The calculations indicated that the interface temperature was below the substrate melting point during the entire observation period, confirming that no melting of the aluminum substrate had occurred. Thus, the formation of splat–substrate metallurgical bonding was attributed to the enhanced interface temperature and plastic deformation rather than the melting of the substrate surface. More... »

PAGES

947-954

References to SciGraph publications

  • 2010-04-28. The Effect of Substrate Surface Oxides on the Bonding of NiCr Alloy Particles HVAF Thermally Sprayed onto Aluminum Substrates in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 1995-03. Modeling of particles impacting on a rigid substrate under plasma spraying conditions in JOURNAL OF THERMAL SPRAY TECHNOLOGY
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  • 2001-12. New discoveries in deformed metals in METALLURGICAL AND MATERIALS TRANSACTIONS A
  • 2009-08-13. Mathematical Modeling and Numerical Simulation of Splat Cooling in Plasma Spray Coatings in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2006-12. Examination of substrate surface melting-induced splashing during splat formation in plasma spraying in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2010-05-14. Study of the Splat Microstructure and the Effects of Substrate Heating on the Splat Formation for Ni-Cr Particles Plasma Sprayed onto Stainless Steel Substrates in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2015-06-20. A TEM Study of the Microstructure of Plasma-Sprayed YSZ Near Inter-splat Interfaces in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2004-09. Knowledge concerning splat formation: An invited review in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 1995-01. Plasma-arc spray-coating of powders of self-fluxing iron-base alloys 1. Estimation of the temperature and velocity of powder particles in the plasma flow in POWDER METALLURGY AND METAL CERAMICS
  • 2018-11-09. Size Determination of the Grains in a Plasma-Sprayed Cast Iron Splat Based on the Heat Transfer Between the Splat and the Substrate in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2006-11-11. Modeling the impact of a molten metal droplet on a solid surface using variable interfacial thermal contact resistance in JOURNAL OF MATERIALS SCIENCE
  • 2003-09. Effect of substrate temperature on adhesion strength of plasma-sprayed nickel coatings in JOURNAL OF THERMAL SPRAY TECHNOLOGY
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