Analysis of Scattering Light from In-flight Particles in Suspension Plasma Spray for Size Measurement View Full Text


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Article Info

DATE

2019-03-22

AUTHORS

A. Akbarnozari, S. Amiri, A. Dolatabadi, C. Moreau

ABSTRACT

Suspension plasma spray (SPS) is an emerging coating process for making surfaces with superior properties. In this process, in-flight spray particle characteristics such as size, velocity, and temperature have a direct influence on the properties of the deposited coatings. Accordingly, online diagnostic tools to characterize the in-flight particles in the SPS are sought by research laboratories and industrial centers for process optimization and control. However, small particle size, high temperature, and radiation of the plasma make it challenging to carry out these measurements. In this study, we used a light diffraction (LD) approach to measure online the size of in-flight particles sprayed from a well-predefined size distribution. Laser beam refraction by the hot plasma/gas jet is one of the main sources of noise for such size measurement. Successful measurements were achieved by shielding the measurement section and filtering the plasma radiation to reduce the influence of the laser refraction and plasma radiation. Results showed that the LD method has the potential to be used to monitor online the size distribution of in-flight particles in the SPS process. More... »

PAGES

1-12

References to SciGraph publications

  • 2011-06. Review of New Developments in Suspension and Solution Precursor Thermal Spray Processes in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2003-03. Effect of plasma fluctuations on in-flight particle parameters in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2010-06. Sensors in Spray Processes in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 1993-09. In-flight particle surface temperature measurement: Influence of the plasma light scattered by the particles in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2007-12. Influence of Plasma Instabilities in Ceramic Suspension Plasma Spraying in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2010-01. Recent Developments in Suspension Plasma Sprayed Titanium Oxide and Hydroxyapatite Coatings in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2010-06. Sensor Issues and Requirements for Developing Real-Time Control for Plasma Spray Deposition in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2015-10. What Do We Know, What are the Current Limitations of Suspension HVOF Spraying? in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2016-12. Latest Researches Advances of Plasma Spraying: From Splat to Coating Formation in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2016-01. Effect of Substrate and Its Shape on in-Flight Particle Characteristics in Suspension Plasma Spraying in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2011-06. Column Formation in Suspension Plasma-Sprayed Coatings and Resultant Thermal Properties in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 1999-03. In-situ particle temperature, velocity, and size measurements in DC Arc plasma thermal sprays in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2017-04. Temperature Measurement Challenges and Limitations for In-Flight Particles in Suspension Plasma Spraying in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2008-03. Application of Suspension Plasma Spraying (SPS) for Manufacture of Ceramic Coatings in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2011-12. An Insight into Suspension Plasma Spray: Injection of the Suspension and Its Interaction with the Plasma Flow in JOURNAL OF THERMAL SPRAY TECHNOLOGY
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    http://scigraph.springernature.com/pub.10.1007/s11666-019-00852-6

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    42 schema:description Suspension plasma spray (SPS) is an emerging coating process for making surfaces with superior properties. In this process, in-flight spray particle characteristics such as size, velocity, and temperature have a direct influence on the properties of the deposited coatings. Accordingly, online diagnostic tools to characterize the in-flight particles in the SPS are sought by research laboratories and industrial centers for process optimization and control. However, small particle size, high temperature, and radiation of the plasma make it challenging to carry out these measurements. In this study, we used a light diffraction (LD) approach to measure online the size of in-flight particles sprayed from a well-predefined size distribution. Laser beam refraction by the hot plasma/gas jet is one of the main sources of noise for such size measurement. Successful measurements were achieved by shielding the measurement section and filtering the plasma radiation to reduce the influence of the laser refraction and plasma radiation. Results showed that the LD method has the potential to be used to monitor online the size distribution of in-flight particles in the SPS process.
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