Warm Spraying of High-Strength Ni-Al-Bronze: Cavitation Characteristics and Property Prediction View Full Text


Ontology type: schema:ScholarlyArticle     


Article Info

DATE

2017-01

AUTHORS

Sebastian Krebs, Seiji Kuroda, Hiroshi Katanoda, Frank Gaertner, Thomas Klassen, Hiroshi Araki, Simon Frede

ABSTRACT

Bronze materials such as Ni-Al-bronze show exceptional performances against cavitation erosion, due to their high fatigue strength and high strength. These materials are used for ship propellers, pump systems or for applications with alternating stresses. Usually, the respective parts are cast. With the aim to use resources more efficiently and to reduce costs, this study aimed to evaluate opportunities to apply bronze as a coating to critical areas of respective parts. The coatings should have least amounts of pores and non-bonded areas and any contaminations that might act as crack nuclei and contribute to material damages. Processes with low oxidation and high kinetic impacts fulfill these criteria. Especially warm spraying, a nitrogen-cooled HVOF process, with similar impact velocities as cold gas spraying but enhanced process temperature, allows for depositing high-strength Ni-Al-bronze. This study systematically simulates and evaluates the formation and performance of warm-sprayed Ni-Al-bronze coatings for different combustion pressures and nitrogen flow rates. Substrate preheating was used to improve coating adhesion for lower spray parameter sets. Furthermore, this study introduces an energy-based concept to compare spray parameter sets and to predict coating properties. Coatings with low porosities and high mechanical strengths are obtained, allowing for a cavitation resistance similar to bulk material. More... »

PAGES

265-277

References to SciGraph publications

Identifiers

URI

http://scigraph.springernature.com/pub.10.1007/s11666-016-0487-4

DOI

http://dx.doi.org/10.1007/s11666-016-0487-4

DIMENSIONS

https://app.dimensions.ai/details/publication/pub.1048318213


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