Microstructure and Mechanical Properties of Warm-Sprayed Titanium Coating on Carbon Fiber-Reinforced Plastic View Full Text


Ontology type: schema:ScholarlyArticle     


Article Info

DATE

2016-04

AUTHORS

Amirthan Ganesan, Okada Takuma, Motohiro Yamada, Masahiro Fukumoto

ABSTRACT

Polymer materials are increasingly dominating various engineering fields. Recently, polymer-based composite materials’ surface performances—in particular, surface in relative motion—have been improved markedly by thermal spray coating. Despite this recent progress, the deposition of high-strength materials—producing a coating thickness of the order of more than 500 μm—remains highly challenging. In the present work, a highly dense and thick titanium coating was successfully deposited onto the carbon fiber-reinforced plastic (CFRP) substrate using a newly developed high-pressure warm spray (WS) system. The coating properties, such as hardness (300 ± 20 HV) and adhesion strength (8.1 ± 0.5 MPa), were evaluated and correlated with the microstructures of the coating. In addition, a wipe-test and in situ particle velocity and temperature measurement were performed to validate the particle deposition behavior as a function of the nitrogen flow rate in the WS system. It was found that the microstructures, deposition efficiency, and mechanical properties of the coatings were highly sensitive to nitrogen flow rates. The coating porosity increased with increasing nitrogen flow rates; however, the highest density was observed for nitrogen flow rate of 1000 standard liters per minute (SLM) samples due to the high fraction of semi-molten particles in the spray stream. More... »

PAGES

788-796

References to SciGraph publications

Journal

TITLE

Journal of Thermal Spray Technology

ISSUE

4

VOLUME

25

From Grant

  • Identifiers

    URI

    http://scigraph.springernature.com/pub.10.1007/s11666-016-0392-x

    DOI

    http://dx.doi.org/10.1007/s11666-016-0392-x

    DIMENSIONS

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