Finite Element Analysis and Failure Mode Characterization of Pyramidal Fin Arrays Produced by Masked Cold Gas Dynamic Spray View Full Text


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Article Info

DATE

2015-12

AUTHORS

Yannick Cormier, Philippe Dupuis, Bertrand Jodoin, Abbas Ghaei

ABSTRACT

This work evaluates the shear strength of pyramidal fin arrays made from various feedstock materials (cylindrical aluminum, spherical nickel, and cylindrical stainless steel 304 powders) deposited on an Al6061-T6 substrate. Higher shear strength was measured for the nickel fin array followed by the stainless steel 304 and the aluminum arrays. Different failure modes were observed by inspecting the fracture surfaces under Scanning Electron Microscope. Deposition between the cold sprayed nickel and stainless fins was detected whereas dimples were noticed on the substrate between the fins when aluminum is used as the feedstock material. A numerical simulation of normal and angled impacts using the high strain rate Preston-Tonks-Wallace model was carried out in order to have a better understanding of the experimental results. The equivalent plastic strain (PEEQ) obtained from the finite element analysis at normal impact correlates with the different shear strengths measured experimentally. Furthermore, even if a higher PEEQ was observed for angled impacts compared to its normal collision counterpart, it is suggested that the particles may not bond because of the rotational restitution momentum caused by the tangential friction generated during angled impacts. This rotational restitution momentum was not detected for particle impacts normal to the substrate surface. More... »

PAGES

1549-1565

References to SciGraph publications

  • 2014-02. The Use of Particle/Substrate Material Models in Simulation of Cold-Gas Dynamic-Spray Process in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2015-02. Mechanical Properties of Cold Gas Dynamic-Sprayed Near-Net-Shaped Fin Arrays in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2013-04. Parameters of the Gas-Powder Supersonic Jet in Cold Spraying Using a Mask in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2016-01. Pyramidal Fin Arrays Performance Using Streamwise Anisotropic Materials by Cold Spray Additive Manufacturing in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2003-07. Deformation, residual stress, and constitutive relations for quenched W319 aluminum in METALLURGICAL AND MATERIALS TRANSACTIONS A
  • 2005-03. Cold gas dynamic spraying of aluminum: The role of substrate characteristics in deposit formation in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2010-01. Influence of Spray Materials and Their Surface Oxidation on the Critical Velocity in Cold Spraying in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2009-09. Bonding Mechanisms in Cold Spraying: The Contributions of Metallurgical and Mechanical Components in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 1959-08. Relation between hardness and resistance to cold welding [antifriction property] of metals and alloys in METAL SCIENCE AND HEAT TREATMENT
  • 2006-06. Examination of the critical velocity for deposition of particles in cold spraying in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2015-04. The Effects of Contact Conditions on the Onset of Shear Instability in Cold-Spray in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2009-12. From Particle Acceleration to Impact and Bonding in Cold Spraying in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2013-10. Net Shape Fins for Compact Heat Exchanger Produced by Cold Spray in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2010-03. An Experimental and Finite Element Study of Cold Spray Copper Impact onto Two Aluminum Substrates in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2013-10. Cold Spray Deposition of Copper Electrodes on Silicon and Glass Substrates in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2009-09. Microstructural Refinement within a Cold-Sprayed Copper Particle in METALLURGICAL AND MATERIALS TRANSACTIONS A
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    URI

    http://scigraph.springernature.com/pub.10.1007/s11666-015-0317-0

    DOI

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    DIMENSIONS

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