Current Status and Future Prospects of Warm Spray Technology View Full Text


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Article Info

DATE

2011-06

AUTHORS

Seiji Kuroda, Makoto Watanabe, KeeHyun Kim, Hiroshi Katanoda

ABSTRACT

A modification of high-velocity oxy-fuel (HVOF) thermal spray process named as warm spray (WS) has been developed. By injecting room temperature inert gas into the combustion gas jet of HVOF, the temperature of the propellant gas can be controlled in a range approximately from 2300 to 1000 K so that many powder materials can be deposited in thermally softened state at high impact velocity. In this review, the characteristics of WS process were analyzed by using gas dynamic simulation of the flow field and heating/acceleration of powder particles in comparison with HVOF, cold spray (CS), and high-velocity air-fuel (HVAF) spray. Transmission electron microscopy of WS and CS titanium splats revealed marked differences in the microstructures stemming from the different impact temperatures. Mechanical properties of several metallic coatings formed under different WS and CS conditions were compared. Characteristics of WC-Co coatings made by WS were demonstrated for wear resistant applications. More... »

PAGES

653-676

References to SciGraph publications

  • 2011-03. Study on Process Optimization of Cold Gas Spraying in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2010-09. Process Control and Characterization of NiCr Coatings by HVOF-DJ2700 System: A Process Map Approach in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2010-12. Microstructural Development and Deposition Behavior of Titanium Powder Particles in Warm Spraying Process: From Single Splat to Coating in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2009-09. Mathematical Modeling and Experimental Validation of the Warm Spray (Two-Stage HVOF) Process in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2011-02. Experimental and numerical evaluation of the performance of supersonic two-stage high-velocity oxy-fuel thermal spray (Warm Spray) gun in JOURNAL OF THERMAL SCIENCE
  • 2008-12. Development of WC-Co Coatings Deposited by Warm Spray Process in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2009-09. Effects of Temperature of In-flight Particles on Bonding and Microstructure in Warm-Sprayed Titanium Deposits in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2011-01. Influence of Impact Angle and Gas Temperature on Mechanical Properties of Titanium Cold Spray Deposits in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2007-12. Evaluation of Strain Field Around Impacted Particles by Applying Electron Moiré Method in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2002-12. An analysis of the cold spray process and its coatings in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2010-01. Effect of Powder Characteristics on Properties of Warm-Sprayed WC-Co Coatings in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 2009-12. Jetting-Out Phenomenon Associated with Bonding of Warm-Sprayed Titanium Particles onto Steel Substrate in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • 1993-03. Application of HVOF thermal spraying to solve corrosion problems in the petroleum industry—an industrial note in JOURNAL OF THERMAL SPRAY TECHNOLOGY
  • Identifiers

    URI

    http://scigraph.springernature.com/pub.10.1007/s11666-011-9648-7

    DOI

    http://dx.doi.org/10.1007/s11666-011-9648-7

    DIMENSIONS

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