Microstructure Solidification Maps for Al-10 Wt Pct Si Alloys View Full Text


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Article Info

DATE

2019-03

AUTHORS

William Hearn, Abdoul-Aziz Bogno, Jose Spinelli, Jonas Valloton, Hani Henein

ABSTRACT

Hypo-eutectic Al-Si alloys are widely used in both the automotive and aerospace industries; however, they still have limited usage as structural materials, due to the inherent morphology of the Si phase that forms within the eutectic structure. This non-ideal Si morphology can be modified, via alloy additions and/or rapid solidification (RS), but the underlying mechanism(s) behind this is poorly understood. This work focused on understanding the influence of RS on the eutectic structure, for hypo-eutectic Al-10 wt pct Si alloys produced by Impulse Atomization and Differential Scanning Calorimetry. This study found that the eutectic Si forms into four distinct morphologies: (1) flaky, (2) fibrous, (3) globular + fibrous and (4) globular, depending on the solidification conditions. As a result, two solidification maps of the Si morphology are proposed, one based on local eutectic solidification conditions and another based on a solidification continuous cooling diagram (SCCT). Both maps help identify the required conditions for certain Si morphologies to form. Hardness measurements were also carried out and it was found that the Si morphology would influence the alloy hardness, with the highest value being achieved when the eutectic Si was globular. This result indicates that the Si morphology is an important factor that can alter the mechanical properties of hypo-eutectic Al-Si alloys. More... »

PAGES

1-13

References to SciGraph publications

  • 2008-05. Modification of eutectic silicon in Al–Si alloys in JOURNAL OF MATERIALS SCIENCE
  • 1999-10. The effect of Mg on the microstructure and mechanical behavior of Al-Si-Mg casting alloys in METALLURGICAL AND MATERIALS TRANSACTIONS A
  • 1996-01. Quench modification of aluminium-silicon eutectic alloys in JOURNAL OF MATERIALS SCIENCE
  • 2009-09. Analysis of the high growth-rate transition in Al–Si eutectic solidification in JOURNAL OF MATERIALS SCIENCE
  • 1987-06. Growth of interdendritic eutectic in directionally solidified Al-Si alloys in METALLURGICAL AND MATERIALS TRANSACTIONS A
  • 2018-02. Two-Zone Microstructures in Al-18Si Alloy Powders in METALLURGICAL AND MATERIALS TRANSACTIONS A
  • 2014-05. Modification Mechanism and Microstructural Characteristics of Eutectic Si in Casting Al-Si Alloys: A Review on Experimental and Numerical Studies in JOM
  • 2016-09. Quantification of Primary Dendritic and Secondary Eutectic Nucleation Undercoolings in Rapidly Solidified Hypo-Eutectic Al-Cu Droplets in METALLURGICAL AND MATERIALS TRANSACTIONS A
  • 2017. Al-Si Alloys in NONE
  • 1987-10. The mechanism of silicon modification in aluminum-silicon alloys: Impurity induced twinning in METALLURGICAL TRANSACTIONS A
  • 1982-01. Microstructures of rapidly solidified aluminum alloy submicron powders in METALLURGICAL TRANSACTIONS A
  • 1979-03. Mathematical model for the unidirectional solidification of metals: II. Massive molds in METALLURGICAL TRANSACTIONS B
  • 2007-07. Characterization of Hypereutectic Al-Si Powders Solidified under Far-From Equilibrium Conditions in METALLURGICAL AND MATERIALS TRANSACTIONS A
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    34 schema:description Hypo-eutectic Al-Si alloys are widely used in both the automotive and aerospace industries; however, they still have limited usage as structural materials, due to the inherent morphology of the Si phase that forms within the eutectic structure. This non-ideal Si morphology can be modified, via alloy additions and/or rapid solidification (RS), but the underlying mechanism(s) behind this is poorly understood. This work focused on understanding the influence of RS on the eutectic structure, for hypo-eutectic Al-10 wt pct Si alloys produced by Impulse Atomization and Differential Scanning Calorimetry. This study found that the eutectic Si forms into four distinct morphologies: (1) flaky, (2) fibrous, (3) globular + fibrous and (4) globular, depending on the solidification conditions. As a result, two solidification maps of the Si morphology are proposed, one based on local eutectic solidification conditions and another based on a solidification continuous cooling diagram (SCCT). Both maps help identify the required conditions for certain Si morphologies to form. Hardness measurements were also carried out and it was found that the Si morphology would influence the alloy hardness, with the highest value being achieved when the eutectic Si was globular. This result indicates that the Si morphology is an important factor that can alter the mechanical properties of hypo-eutectic Al-Si alloys.
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