Evolution of Intermetallic Phases in Soldering of the Die Casting of Aluminum Alloys View Full Text


Ontology type: schema:ScholarlyArticle     


Article Info

DATE

2016-06

AUTHORS

Jie Song, Xiaoming Wang, Tony DenOuden, Qingyou Han

ABSTRACT

Most die failures are resulted from chemical reactions of dies and molten aluminum in the die casting of aluminum. The formation of intermetallic phases between a steel die and molten aluminum is investigated by stationary immersion tests and compared to a real die casting process. Three intermetallic phases are identified in the stationary immersion tests: a composite layer and two compact layers. The composite layer is a mixture of αbcc, Al, and Si phases. The αbcc phase changes in morphology from rod-like to spherical shape, while the growth rate of the layer changes from parabolic to linear pattern with immersion time. The first compact layer forms rapidly after immersion and maintains a relatively constant thickness. The second compact layer forms after 4 hours of immersion and exhibits parabolic growth with immersion time. In comparison, only a composite layer and the first compact layer are observed in a real die casting process. The fresh molten aluminum of high growth rate washes away the second intermetallic layer easily. More... »

PAGES

2609-2615

Identifiers

URI

http://scigraph.springernature.com/pub.10.1007/s11661-016-3454-2

DOI

http://dx.doi.org/10.1007/s11661-016-3454-2

DIMENSIONS

https://app.dimensions.ai/details/publication/pub.1039411370


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