Ontology type: schema:ScholarlyArticle
2017-09
AUTHORSLisa Kaden, Gabor Matthäus, Tobias Ullsperger, Hannes Engelhardt, Markus Rettenmayr, Andreas Tünnermann, Stefan Nolte
ABSTRACTWithin the field of laser-assisted additive manufacturing, the application of ultrashort pulse lasers for selective laser melting came into focus recently. In contrast to conventional lasers, these systems provide extremely high peak power at ultrashort interaction times and offer the potential to control the thermal impact at the vicinity of the processed region by tailoring the pulse repetition rate. Consequently, materials with extremely high melting points such as tungsten or special composites such as AlSi40 can be processed. In this paper, we present the selective laser melting of copper using 500 fs laser pulses at MHz repetition rates emitted at a center wavelength of about 1030 nm. To identify an appropriate processing window, a detailed parameter study was performed. We demonstrate the fabrication of bulk copper parts as well as the realization of thin-wall structures featuring thicknesses below 100 μm. With respect to the extraordinary high thermal conductivity of copper which in general prevents the additive manufacturing of elements with micrometer resolution, this work demonstrates the potential for sophisticated copper products that can be applied in a wide field of applications extending from microelectronics functionality to complex cooling structures. More... »
PAGES596
http://scigraph.springernature.com/pub.10.1007/s00339-017-1189-6
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