Tool wear in dry helical milling for hole-making in AISI H13 hardened steel View Full Text


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Article Info

DATE

2019-04

AUTHORS

Robson Bruno Dutra Pereira, Carlos Henrique Lauro, Lincoln Cardoso Brandão, João Roberto Ferreira, J. Paulo Davim

ABSTRACT

Helical milling is a hole-making process which can be applied to achieve high-quality finished boreholes in hardened steels. Due to the drilling process limitations, which are intensified when applied in hardened steels, the helical milling process can be applied on hole-making tasks in moulds and dies industry, since milling have been widely applied in moulds and dies machining to replace high-cost operations like grinding and electrical discharge machining. However, to succeed in achieving high-quality boreholes in hardened parts, which presents high added value due to previous operations, tool wear in the helical milling of hardened steels should be more investigated. In the present study, dry helical milling tool life tests were conducted in AISI H13 hardened steel parts, varying the cutting velocity. The flank wear on frontal cutting edges was progressively measured through optical microscopy, and SEM/EDS was performed in frontal and peripheral worn cutting edges. The wear occurred progressively in the flank of the frontal cutting edges with adhesion and oxidation as main wear mechanisms. In the peripheral edges, coating loss, and adhesion of workpiece material in the tool clearance surface were observed, besides fracture in the tool nose flank with the highest cutting velocity. A nested ANOVA was performed to evaluate the burr height in the borehole exit. The tool life stage was statistically significant in the burr height. More... »

PAGES

1-15

References to SciGraph publications

  • 2016-09. A comparative study on helical milling of CFRP/Ti stacks and its individual layers in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2015-07. Tool life and hole surface integrity studies for hole-making of Ti6Al4V alloy in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2017-12. Experimental study of surface roughness and geometrical and dimensional tolerances in helical milling of AISI 4340 alloy steel in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2018-01. Performance study of multilayer carbide tool in high-speed turning of API 5L X70 pipeline steel using a cold air system in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2014-03. Tool wear and hole quality investigation in dry helical milling of Ti-6Al-4V alloy in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2015-02. Microstructure and mechanical properties of cBN-WC-Co composites used for cutting tools in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2012-12. Modelling, simulation and experimental investigation of cutting forces during helical milling operations in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2015-01. Helical milling of CFRP/Ti-6Al-4V stacks with varying machining parameters in TRANSACTIONS OF TIANJIN UNIVERSITY
  • 2008-09. Orbital drilling kinematics in PRODUCTION ENGINEERING
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    http://scigraph.springernature.com/pub.10.1007/s00170-018-3129-9

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    http://dx.doi.org/10.1007/s00170-018-3129-9

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    https://app.dimensions.ai/details/publication/pub.1110284227


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