Deformation behavior of saddle surface part during multi-point forming under normally full constraint condition View Full Text


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Article Info

DATE

2019-05

AUTHORS

Bin-Bin Jia, Wei-Wei Wang, ShiJian Yuan

ABSTRACT

In order to solve the problem of wrinkling in traditional multi-point forming (MPF), a new multi-point forming process, namely multi-point forming with individually controlled force-displacement (MPF-ICFD), was proposed. The core idea of this process is to impose a full-area normal constraint on the sheet metal during the whole forming process. Therefore, the deformation sequence of the sheet metal is changed from the local constraint and the whole deformation in the traditional MPF to the whole constraint and the local deformation so as to completely eliminate the noncontact region and avoid wrinkling. In this paper, the saddle surface part was taken as the research object. The influence of normal restraint on critical wrinkle stress is studied by mechanical analysis, and the wrinkle restraint mechanism under normal restraint is revealed. The deformation behavior of saddle surface parts was studied by forming experiments, and the wrinkling law of saddle surface parts under different constraints is obtained. The deformation characteristics of saddle surface parts were analyzed by numerical simulation, and the critical stress distribution rules of the sheet metal were given. It is shown that the critical wrinkling stress of the sheet metal is significantly increased in MPF-ICFD compared with that in traditional MPF, and the increased value is proportional to the magnitude of normal constrained force. Besides, the wrinkling phenomenon of saddle surface parts is significantly suppressed, and the surface quality of workpiece is obviously improved. In addition, the stress state change from compressive stress to tensile stress in the core region of the sheet metal was prone to wrinkle. More... »

PAGES

1-11

References to SciGraph publications

  • 2017-03. Ability of the flexible hydroforming using segmented tool in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2017-06. New process of multi-point forming with individually controlled force-displacement and mechanism of inhibiting springback in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2010-11. A study on thick plate forming using flexible forming process and its application to a simply curved plate in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2010-06. A reconfigurable stamping die and its stamping process in JOURNAL OF SHANGHAI JIAOTONG UNIVERSITY (SCIENCE)
  • 2016-07. Numerical simulation and experimental study on cyclic multi-point incremental forming process in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2018-09. Research on formability in multi-point forming with different elastic pads in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2017-09. Optimisation of multi-point forming process parameters in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2018-09. Forming characteristics analysis and springback prediction of bi-directional trapezoidal sandwich panels in the multi-point bend-forming in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2016-10. Kinetic locus design for longitudinal stretch forming of aircraft skin components in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2018-05. Experimental and numerical study on one flexible incremental bending process in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2017-03. Research on the process of flexible blank holder in multi-point forming for spherical surface parts in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2016-07. Surrogate-based multi-point forming process optimization for dimpling and wrinkling reduction in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
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