Grooves into cylindrical shapes by wire electrochemical machining View Full Text


Ontology type: schema:ScholarlyArticle      Open Access: True


Article Info

DATE

2016-09-02

AUTHORS

Sherif Araby, Roubi Zaied, Salah Haridy, Saleh Kaytbay

ABSTRACT

Electrochemical machining (ECM) process has unique capabilities to offer a better alternative and sometimes is considered the only available option to cut or create intricate profiles into hard materials. ECM is a mirror-shaped-process; i.e., the shape developed into the workpiece is a mirror image to the tool profile. This study presents an application of using copper wire as a tool to create peripheral grooves. This method saves time and cost of profiling the cathode as a mirror image of the predetermined workpiece shape. This article discusses the influences of input parameters—wire feed rate, wire diameter, and workpiece rotational speed—on the responses, frontal gap, metal removal rate, specific power consumption, and groove geometry, using response surface methodology (RSM). Mathematical models were developed for the aforementioned responses, and their adequacies were checked using analysis of variance (ANOVA). The process could be optimized to create predetermined groove with a specific width; for example, the optimum values of feed rate, wire diameter, and workpiece speed are 0.07 mm/min, 2.3 mm, and 450 rpm, respectively, to maximize the MRR and minimize the specific power consumption in order to create a groove of 9.4 mm in width. More... »

PAGES

445-455

References to SciGraph publications

  • 2010-10-14. Study on the wire electrochemical groove turning process in JOURNAL OF APPLIED ELECTROCHEMISTRY
  • 2010-07-09. Performance analysis of wire electrochemical turning process—RSM approach in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • Identifiers

    URI

    http://scigraph.springernature.com/pub.10.1007/s00170-016-9389-3

    DOI

    http://dx.doi.org/10.1007/s00170-016-9389-3

    DIMENSIONS

    https://app.dimensions.ai/details/publication/pub.1013937439


    Indexing Status Check whether this publication has been indexed by Scopus and Web Of Science using the SN Indexing Status Tool
    Incoming Citations Browse incoming citations for this publication using opencitations.net

    JSON-LD is the canonical representation for SciGraph data.

    TIP: You can open this SciGraph record using an external JSON-LD service: JSON-LD Playground Google SDTT

    [
      {
        "@context": "https://springernature.github.io/scigraph/jsonld/sgcontext.json", 
        "about": [
          {
            "id": "http://purl.org/au-research/vocabulary/anzsrc-for/2008/08", 
            "inDefinedTermSet": "http://purl.org/au-research/vocabulary/anzsrc-for/2008/", 
            "name": "Information and Computing Sciences", 
            "type": "DefinedTerm"
          }, 
          {
            "id": "http://purl.org/au-research/vocabulary/anzsrc-for/2008/0801", 
            "inDefinedTermSet": "http://purl.org/au-research/vocabulary/anzsrc-for/2008/", 
            "name": "Artificial Intelligence and Image Processing", 
            "type": "DefinedTerm"
          }
        ], 
        "author": [
          {
            "affiliation": {
              "alternateName": "Department of Mechanical Engineering, Benha Faculty of Engineering, Benha University, Benha, Egypt", 
              "id": "http://www.grid.ac/institutes/grid.411660.4", 
              "name": [
                "School of Engineering, University of South Australia, Room J2-19, Building J, 5095, Mawson Lakes, SA, Australia", 
                "Department of Mechanical Engineering, Benha Faculty of Engineering, Benha University, Benha, Egypt"
              ], 
              "type": "Organization"
            }, 
            "familyName": "Araby", 
            "givenName": "Sherif", 
            "id": "sg:person.015037551563.85", 
            "sameAs": [
              "https://app.dimensions.ai/discover/publication?and_facet_researcher=ur.015037551563.85"
            ], 
            "type": "Person"
          }, 
          {
            "affiliation": {
              "alternateName": "Department of Industrial Engineering, Faculty of Engineering, Northern Border University, Arar, Saudi Arabia", 
              "id": "http://www.grid.ac/institutes/grid.449533.c", 
              "name": [
                "Department of Mechanical Engineering, Benha Faculty of Engineering, Benha University, Benha, Egypt", 
                "Department of Industrial Engineering, Faculty of Engineering, Northern Border University, Arar, Saudi Arabia"
              ], 
              "type": "Organization"
            }, 
            "familyName": "Zaied", 
            "givenName": "Roubi", 
            "id": "sg:person.014060670053.02", 
            "sameAs": [
              "https://app.dimensions.ai/discover/publication?and_facet_researcher=ur.014060670053.02"
            ], 
            "type": "Person"
          }, 
          {
            "affiliation": {
              "alternateName": "H. Milton Stewart School of Industrial and Systems Engineering, Georgia Institute of Technology, Atlanta, GA, USA", 
              "id": "http://www.grid.ac/institutes/grid.213917.f", 
              "name": [
                "Department of Mechanical Engineering, Benha Faculty of Engineering, Benha University, Benha, Egypt", 
                "H. Milton Stewart School of Industrial and Systems Engineering, Georgia Institute of Technology, Atlanta, GA, USA"
              ], 
              "type": "Organization"
            }, 
            "familyName": "Haridy", 
            "givenName": "Salah", 
            "id": "sg:person.011724742337.32", 
            "sameAs": [
              "https://app.dimensions.ai/discover/publication?and_facet_researcher=ur.011724742337.32"
            ], 
            "type": "Person"
          }, 
          {
            "affiliation": {
              "alternateName": "Department of Mechanical Engineering, Benha Faculty of Engineering, Benha University, Benha, Egypt", 
              "id": "http://www.grid.ac/institutes/grid.411660.4", 
              "name": [
                "Department of Mechanical Engineering, Benha Faculty of Engineering, Benha University, Benha, Egypt"
              ], 
              "type": "Organization"
            }, 
            "familyName": "Kaytbay", 
            "givenName": "Saleh", 
            "id": "sg:person.015440505067.25", 
            "sameAs": [
              "https://app.dimensions.ai/discover/publication?and_facet_researcher=ur.015440505067.25"
            ], 
            "type": "Person"
          }
        ], 
        "citation": [
          {
            "id": "sg:pub.10.1007/s10800-010-0220-9", 
            "sameAs": [
              "https://app.dimensions.ai/details/publication/pub.1019931444", 
              "https://doi.org/10.1007/s10800-010-0220-9"
            ], 
            "type": "CreativeWork"
          }, 
          {
            "id": "sg:pub.10.1007/s00170-010-2809-x", 
            "sameAs": [
              "https://app.dimensions.ai/details/publication/pub.1036996657", 
              "https://doi.org/10.1007/s00170-010-2809-x"
            ], 
            "type": "CreativeWork"
          }
        ], 
        "datePublished": "2016-09-02", 
        "datePublishedReg": "2016-09-02", 
        "description": "Electrochemical machining (ECM) process has unique capabilities to offer a better alternative and sometimes is considered the only available option to cut or create intricate profiles into hard materials. ECM is a mirror-shaped-process; i.e., the shape developed into the workpiece is a mirror image to the tool profile. This study presents an application of using copper wire as a tool to create peripheral grooves. This method saves time and cost of profiling the cathode as a mirror image of the predetermined workpiece shape. This article discusses the influences of input parameters\u2014wire feed rate, wire diameter, and workpiece rotational speed\u2014on the responses, frontal gap, metal removal rate, specific power consumption, and groove geometry, using response surface methodology (RSM). Mathematical models were developed for the aforementioned responses, and their adequacies were checked using analysis of variance (ANOVA). The process could be optimized to create predetermined groove with a specific width; for example, the optimum values of feed rate, wire diameter, and workpiece speed are 0.07\u00a0mm/min, 2.3\u00a0mm, and 450\u00a0rpm, respectively, to maximize the MRR and minimize the specific power consumption in order to create a groove of 9.4\u00a0mm in width.", 
        "genre": "article", 
        "id": "sg:pub.10.1007/s00170-016-9389-3", 
        "inLanguage": "en", 
        "isAccessibleForFree": true, 
        "isPartOf": [
          {
            "id": "sg:journal.1043671", 
            "issn": [
              "0268-3768", 
              "1433-3015"
            ], 
            "name": "The International Journal of Advanced Manufacturing Technology", 
            "publisher": "Springer Nature", 
            "type": "Periodical"
          }, 
          {
            "issueNumber": "1-4", 
            "type": "PublicationIssue"
          }, 
          {
            "type": "PublicationVolume", 
            "volumeNumber": "90"
          }
        ], 
        "keywords": [
          "specific power consumption", 
          "response surface methodology", 
          "feed rate", 
          "workpiece rotational speed", 
          "metal removal rate", 
          "electrochemical machining process", 
          "wire diameter", 
          "wire electrochemical machining", 
          "machining process", 
          "power consumption", 
          "intricate profiles", 
          "hard materials", 
          "tool profile", 
          "rotational speed", 
          "workpiece speed", 
          "electrochemical machining", 
          "frontal gap", 
          "removal rate", 
          "groove geometry", 
          "surface methodology", 
          "workpiece shape", 
          "optimum value", 
          "copper wire", 
          "mathematical model", 
          "cylindrical shape", 
          "unique capabilities", 
          "aforementioned responses", 
          "workpiece", 
          "speed", 
          "machining", 
          "groove", 
          "specific width", 
          "rpm", 
          "shape", 
          "diameter", 
          "process", 
          "good alternative", 
          "cathode", 
          "analysis of variance", 
          "width", 
          "MRR", 
          "materials", 
          "wire", 
          "consumption", 
          "capability", 
          "geometry", 
          "applications", 
          "profile", 
          "images", 
          "peripheral grooves", 
          "cost", 
          "influence", 
          "rate", 
          "method", 
          "methodology", 
          "model", 
          "order", 
          "alternative", 
          "available options", 
          "gap", 
          "time", 
          "example", 
          "values", 
          "ECM", 
          "tool", 
          "analysis", 
          "min", 
          "mirror image", 
          "response", 
          "only available option", 
          "options", 
          "adequacy", 
          "study", 
          "article", 
          "variance", 
          "predetermined workpiece shape", 
          "input parameters\u2014wire feed rate", 
          "parameters\u2014wire feed rate", 
          "predetermined groove"
        ], 
        "name": "Grooves into cylindrical shapes by wire electrochemical machining", 
        "pagination": "445-455", 
        "productId": [
          {
            "name": "dimensions_id", 
            "type": "PropertyValue", 
            "value": [
              "pub.1013937439"
            ]
          }, 
          {
            "name": "doi", 
            "type": "PropertyValue", 
            "value": [
              "10.1007/s00170-016-9389-3"
            ]
          }
        ], 
        "sameAs": [
          "https://doi.org/10.1007/s00170-016-9389-3", 
          "https://app.dimensions.ai/details/publication/pub.1013937439"
        ], 
        "sdDataset": "articles", 
        "sdDatePublished": "2022-01-01T18:40", 
        "sdLicense": "https://scigraph.springernature.com/explorer/license/", 
        "sdPublisher": {
          "name": "Springer Nature - SN SciGraph project", 
          "type": "Organization"
        }, 
        "sdSource": "s3://com-springernature-scigraph/baseset/20220101/entities/gbq_results/article/article_700.jsonl", 
        "type": "ScholarlyArticle", 
        "url": "https://doi.org/10.1007/s00170-016-9389-3"
      }
    ]
     

    Download the RDF metadata as:  json-ld nt turtle xml License info

    HOW TO GET THIS DATA PROGRAMMATICALLY:

    JSON-LD is a popular format for linked data which is fully compatible with JSON.

    curl -H 'Accept: application/ld+json' 'https://scigraph.springernature.com/pub.10.1007/s00170-016-9389-3'

    N-Triples is a line-based linked data format ideal for batch operations.

    curl -H 'Accept: application/n-triples' 'https://scigraph.springernature.com/pub.10.1007/s00170-016-9389-3'

    Turtle is a human-readable linked data format.

    curl -H 'Accept: text/turtle' 'https://scigraph.springernature.com/pub.10.1007/s00170-016-9389-3'

    RDF/XML is a standard XML format for linked data.

    curl -H 'Accept: application/rdf+xml' 'https://scigraph.springernature.com/pub.10.1007/s00170-016-9389-3'


     

    This table displays all metadata directly associated to this object as RDF triples.

    175 TRIPLES      22 PREDICATES      105 URIs      95 LITERALS      6 BLANK NODES

    Subject Predicate Object
    1 sg:pub.10.1007/s00170-016-9389-3 schema:about anzsrc-for:08
    2 anzsrc-for:0801
    3 schema:author N17cb6286e16d4841984a1cbdc463a5ee
    4 schema:citation sg:pub.10.1007/s00170-010-2809-x
    5 sg:pub.10.1007/s10800-010-0220-9
    6 schema:datePublished 2016-09-02
    7 schema:datePublishedReg 2016-09-02
    8 schema:description Electrochemical machining (ECM) process has unique capabilities to offer a better alternative and sometimes is considered the only available option to cut or create intricate profiles into hard materials. ECM is a mirror-shaped-process; i.e., the shape developed into the workpiece is a mirror image to the tool profile. This study presents an application of using copper wire as a tool to create peripheral grooves. This method saves time and cost of profiling the cathode as a mirror image of the predetermined workpiece shape. This article discusses the influences of input parameters—wire feed rate, wire diameter, and workpiece rotational speed—on the responses, frontal gap, metal removal rate, specific power consumption, and groove geometry, using response surface methodology (RSM). Mathematical models were developed for the aforementioned responses, and their adequacies were checked using analysis of variance (ANOVA). The process could be optimized to create predetermined groove with a specific width; for example, the optimum values of feed rate, wire diameter, and workpiece speed are 0.07 mm/min, 2.3 mm, and 450 rpm, respectively, to maximize the MRR and minimize the specific power consumption in order to create a groove of 9.4 mm in width.
    9 schema:genre article
    10 schema:inLanguage en
    11 schema:isAccessibleForFree true
    12 schema:isPartOf N797bb8e12a924166a64f26f1d71987c3
    13 Naac463cf30ed4fe88478db82921ff427
    14 sg:journal.1043671
    15 schema:keywords ECM
    16 MRR
    17 adequacy
    18 aforementioned responses
    19 alternative
    20 analysis
    21 analysis of variance
    22 applications
    23 article
    24 available options
    25 capability
    26 cathode
    27 consumption
    28 copper wire
    29 cost
    30 cylindrical shape
    31 diameter
    32 electrochemical machining
    33 electrochemical machining process
    34 example
    35 feed rate
    36 frontal gap
    37 gap
    38 geometry
    39 good alternative
    40 groove
    41 groove geometry
    42 hard materials
    43 images
    44 influence
    45 input parameters—wire feed rate
    46 intricate profiles
    47 machining
    48 machining process
    49 materials
    50 mathematical model
    51 metal removal rate
    52 method
    53 methodology
    54 min
    55 mirror image
    56 model
    57 only available option
    58 optimum value
    59 options
    60 order
    61 parameters—wire feed rate
    62 peripheral grooves
    63 power consumption
    64 predetermined groove
    65 predetermined workpiece shape
    66 process
    67 profile
    68 rate
    69 removal rate
    70 response
    71 response surface methodology
    72 rotational speed
    73 rpm
    74 shape
    75 specific power consumption
    76 specific width
    77 speed
    78 study
    79 surface methodology
    80 time
    81 tool
    82 tool profile
    83 unique capabilities
    84 values
    85 variance
    86 width
    87 wire
    88 wire diameter
    89 wire electrochemical machining
    90 workpiece
    91 workpiece rotational speed
    92 workpiece shape
    93 workpiece speed
    94 schema:name Grooves into cylindrical shapes by wire electrochemical machining
    95 schema:pagination 445-455
    96 schema:productId N0a4a9004893c49409e06a95d4f7776c0
    97 N2f494c467f814247bd50d52fc61d9253
    98 schema:sameAs https://app.dimensions.ai/details/publication/pub.1013937439
    99 https://doi.org/10.1007/s00170-016-9389-3
    100 schema:sdDatePublished 2022-01-01T18:40
    101 schema:sdLicense https://scigraph.springernature.com/explorer/license/
    102 schema:sdPublisher Ne90a593ce4854ad29226fa495c6cf50b
    103 schema:url https://doi.org/10.1007/s00170-016-9389-3
    104 sgo:license sg:explorer/license/
    105 sgo:sdDataset articles
    106 rdf:type schema:ScholarlyArticle
    107 N0a4a9004893c49409e06a95d4f7776c0 schema:name doi
    108 schema:value 10.1007/s00170-016-9389-3
    109 rdf:type schema:PropertyValue
    110 N17cb6286e16d4841984a1cbdc463a5ee rdf:first sg:person.015037551563.85
    111 rdf:rest Nea6f92510d5e4928a53c940b51d9eba0
    112 N2f494c467f814247bd50d52fc61d9253 schema:name dimensions_id
    113 schema:value pub.1013937439
    114 rdf:type schema:PropertyValue
    115 N54d9c39789df4b10bdd14e8360f14271 rdf:first sg:person.015440505067.25
    116 rdf:rest rdf:nil
    117 N797bb8e12a924166a64f26f1d71987c3 schema:issueNumber 1-4
    118 rdf:type schema:PublicationIssue
    119 Naac463cf30ed4fe88478db82921ff427 schema:volumeNumber 90
    120 rdf:type schema:PublicationVolume
    121 Ne90a593ce4854ad29226fa495c6cf50b schema:name Springer Nature - SN SciGraph project
    122 rdf:type schema:Organization
    123 Nea6f92510d5e4928a53c940b51d9eba0 rdf:first sg:person.014060670053.02
    124 rdf:rest Nfc0d2b140cac4941a5da660afaa238c6
    125 Nfc0d2b140cac4941a5da660afaa238c6 rdf:first sg:person.011724742337.32
    126 rdf:rest N54d9c39789df4b10bdd14e8360f14271
    127 anzsrc-for:08 schema:inDefinedTermSet anzsrc-for:
    128 schema:name Information and Computing Sciences
    129 rdf:type schema:DefinedTerm
    130 anzsrc-for:0801 schema:inDefinedTermSet anzsrc-for:
    131 schema:name Artificial Intelligence and Image Processing
    132 rdf:type schema:DefinedTerm
    133 sg:journal.1043671 schema:issn 0268-3768
    134 1433-3015
    135 schema:name The International Journal of Advanced Manufacturing Technology
    136 schema:publisher Springer Nature
    137 rdf:type schema:Periodical
    138 sg:person.011724742337.32 schema:affiliation grid-institutes:grid.213917.f
    139 schema:familyName Haridy
    140 schema:givenName Salah
    141 schema:sameAs https://app.dimensions.ai/discover/publication?and_facet_researcher=ur.011724742337.32
    142 rdf:type schema:Person
    143 sg:person.014060670053.02 schema:affiliation grid-institutes:grid.449533.c
    144 schema:familyName Zaied
    145 schema:givenName Roubi
    146 schema:sameAs https://app.dimensions.ai/discover/publication?and_facet_researcher=ur.014060670053.02
    147 rdf:type schema:Person
    148 sg:person.015037551563.85 schema:affiliation grid-institutes:grid.411660.4
    149 schema:familyName Araby
    150 schema:givenName Sherif
    151 schema:sameAs https://app.dimensions.ai/discover/publication?and_facet_researcher=ur.015037551563.85
    152 rdf:type schema:Person
    153 sg:person.015440505067.25 schema:affiliation grid-institutes:grid.411660.4
    154 schema:familyName Kaytbay
    155 schema:givenName Saleh
    156 schema:sameAs https://app.dimensions.ai/discover/publication?and_facet_researcher=ur.015440505067.25
    157 rdf:type schema:Person
    158 sg:pub.10.1007/s00170-010-2809-x schema:sameAs https://app.dimensions.ai/details/publication/pub.1036996657
    159 https://doi.org/10.1007/s00170-010-2809-x
    160 rdf:type schema:CreativeWork
    161 sg:pub.10.1007/s10800-010-0220-9 schema:sameAs https://app.dimensions.ai/details/publication/pub.1019931444
    162 https://doi.org/10.1007/s10800-010-0220-9
    163 rdf:type schema:CreativeWork
    164 grid-institutes:grid.213917.f schema:alternateName H. Milton Stewart School of Industrial and Systems Engineering, Georgia Institute of Technology, Atlanta, GA, USA
    165 schema:name Department of Mechanical Engineering, Benha Faculty of Engineering, Benha University, Benha, Egypt
    166 H. Milton Stewart School of Industrial and Systems Engineering, Georgia Institute of Technology, Atlanta, GA, USA
    167 rdf:type schema:Organization
    168 grid-institutes:grid.411660.4 schema:alternateName Department of Mechanical Engineering, Benha Faculty of Engineering, Benha University, Benha, Egypt
    169 schema:name Department of Mechanical Engineering, Benha Faculty of Engineering, Benha University, Benha, Egypt
    170 School of Engineering, University of South Australia, Room J2-19, Building J, 5095, Mawson Lakes, SA, Australia
    171 rdf:type schema:Organization
    172 grid-institutes:grid.449533.c schema:alternateName Department of Industrial Engineering, Faculty of Engineering, Northern Border University, Arar, Saudi Arabia
    173 schema:name Department of Industrial Engineering, Faculty of Engineering, Northern Border University, Arar, Saudi Arabia
    174 Department of Mechanical Engineering, Benha Faculty of Engineering, Benha University, Benha, Egypt
    175 rdf:type schema:Organization
     




    Preview window. Press ESC to close (or click here)


    ...