Nano-finishing of cylindrical hard steel tubes using rotational abrasive flow finishing (R-AFF) process View Full Text


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Article Info

DATE

2016-08

AUTHORS

M. Ravi Sankar, V. K. Jain, J. Ramkumar

ABSTRACT

Abrasive flow finishing (AFF) process is used to deburr, polish and radius surfaces and edges by flowing a semisolid viscoelastic abrasive medium over the surface to be finished. The AFF process is used in the industries especially in the case of finishing complex internal and external shapes. However, the AFF process is a time-consuming process due to its low finishing rate. Efforts are made by different researchers to improve its finishing rate. Rotational abrasive flow finishing (R-AFF) process is one of such processes where in complete workpiece tooling is externally rotated and the medium reciprocates with the help of hydraulic actuators to improve the finishing rate. In the present study, experiments are conducted on hard steel (AISI 4340) cylindrical tubes at different extrusion pressures, workpiece rotational speed, number of cycles and medium compositions for finding optimum conditions of the same for higher change in out of roundness (ΔOOR) and material removal (MR). In this study, soft styrene-butadiene- and silicone polymer-blended medium is used for finishing. Initially, these hard tubes are ground using internal grinding process. Because of grinding process, the workpiece possesses OOR of about 2.75 μm. Later, these workpieces are finished using R-AFF process and OOR improves to 1.69 μm (i.e. ≈39 % improvement). Overall, the results of R-AFF are encouraging and the experiments have shown that R-AFF has a very promising future for the industries in terms of better finishing. More... »

PAGES

2179-2187

References to SciGraph publications

  • 2009-06. Rheological characterization of magnetorheological polishing fluid for MRAFF in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2007-11. Parametric optimization of advanced fine-finishing processes in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2008-12. Morphology and integrity of surfaces finished by centrifugal force assisted abrasive flow machining in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2008-10. Determining dynamically active abrasive particles in the media used in centrifugal force assisted abrasive flow machining process in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2007-07. Effect of extrusion pressure and number of finishing cycles on surface roughness in magnetorheological abrasive flow finishing (MRAFF) process in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2005-09. Modeling and simulation of magnetic abrasive finishing process in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2009-06. Experimental investigations and modeling of drill bit-guided abrasive flow finishing (DBG-AFF) process in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
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    http://scigraph.springernature.com/pub.10.1007/s00170-015-8189-5

    DOI

    http://dx.doi.org/10.1007/s00170-015-8189-5

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