Study on the optimization of cutting parameters in turning thin-walled circular cylindrical shell based upon cutting stability View Full Text


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Article Info

DATE

2013-10

AUTHORS

Dong Chen, Bin Lin, Zhilin Han, Yanbin Zhang

ABSTRACT

Thin-walled circular cylindrical shell, one of the most typical difficult-to-cut workpieces, is prone to vibration and regenerative vibration especially during the cutting process. Being different from previous studies, this paper established a model of cutting dynamics that accounts for both workpiece deformation and tool vibration. The mathematical model of optimization on cutting parameters was built, with constraint conditions and objective function including cutting force, cutting power, surface roughness, cutting stability, and cutting efficiency. The optimal cutting parameters were subsequently acquired by adding the critical cutting width to the mathematical model. Finally, the orthogonal table of the three factors and five levels was adopted in accordance with the orthogonal experimental design, and the material removal rate improves about 8 % by implementing the program of particle swarm optimization. The dynamic tests of cutting process were conducted, verifying the stability of the optimal results that ensures the best surface quality. More... »

PAGES

891-899

References to SciGraph publications

  • 2009-08. Stability analysis of turning process with tailstock-supported workpiece in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2010-02. Parameter optimization of time-varying stiffness method for chatter suppression based on magnetorheological fluid-controlled boring bar in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2012-01. Milling force vibration analysis in high-speed-milling titanium alloy using variable pitch angle mill in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2004-04. Survey of multi-objective optimization methods for engineering in STRUCTURAL AND MULTIDISCIPLINARY OPTIMIZATION
  • 1996-01. Automatic selection of spindle speed for suppression of regenerative chatter in turning in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2007-12. Multi-objective optimization for turning processes using neural network modeling and dynamic-neighborhood particle swarm optimization in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2011-08. Design for variable pitch end mills with high milling stability in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2011-05. Particle swarm optimization technique for determining optimal machining parameters of different work piece materials in turning operation in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2006-07. A stability analysis of regenerative chatter in turning process without using tailstock in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2011-08. Prediction of simultaneous dynamic stability limit of time–variable parameters system in thin-walled workpiece high-speed milling processes in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • Identifiers

    URI

    http://scigraph.springernature.com/pub.10.1007/s00170-013-5073-z

    DOI

    http://dx.doi.org/10.1007/s00170-013-5073-z

    DIMENSIONS

    https://app.dimensions.ai/details/publication/pub.1051253171


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