Fabrication of micro-features and micro-tools using electrochemical micromachining View Full Text


Ontology type: schema:ScholarlyArticle     


Article Info

DATE

2012-08

AUTHORS

V. K. Jain, Subodh Kalia, Ajay Sidpara, V. N. Kulkarni

ABSTRACT

Electrochemical micromachining (ECMM) is an advanced machining process for the machining of electrically conducting materials. In the present work, an experimental setup has been designed and fabricated to machine micro-holes and micro-channels. Machining of these features is done using a sewing needle with 47 μm tip diameter as a tool. The effects of process parameters such as voltage, electrolyte concentration, pulse duty cycle, and feed rate on the machined hole diameter have been studied, and a mathematical model is developed. The fabrication of micro-tools is done on a different setup. A straight tool having a diameter of 80 μm is fabricated from a 1,000-μm steel wire using the ECMM process. Variations of wire diameter and the material removal rate with time are studied. Micro-feature measurements and photographic analysis are done using a digital microscope. More... »

PAGES

1175-1183

References to SciGraph publications

  • 2012-04. Some aspects of fabrication of micro devices by electrochemical micromachining (ECMM) and its finishing by magnetorheological fluid in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2007-01. A study of the characteristics for electrochemical micromachining with ultrashort voltage pulses in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2005-09. Stray current attack and stagnation zones in electrochemical drilling in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2011-08. The effect of high frequency and duty cycle in electrochemical microdrilling in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2010-11. Finite element simulation and experimental study on the through-mask electrochemical micromachining (EMM) process in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • Identifiers

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    http://scigraph.springernature.com/pub.10.1007/s00170-012-4088-1

    DOI

    http://dx.doi.org/10.1007/s00170-012-4088-1

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