Prediction of simultaneous dynamic stability limit of time–variable parameters system in thin-walled workpiece high-speed milling processes View Full Text


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Article Info

DATE

2011-08

AUTHORS

Qinghua Song, Xing Ai, Weixiao Tang

ABSTRACT

A method for predicting simultaneous dynamic stability limit of thin-walled workpiece high-speed milling process is described. The proposed approach takes into account the variations of dynamic characteristics of workpiece with the tool position. A dedicated thin-walled workpiece representative of a typical industrial application is designed and modeled by finite element method. The curvilinear equation of modal characteristics changing with tool position is regressed. A specific dynamic stability lobe diagram is then elaborated by scanning the dynamic properties of workpiece along the machined direction throughout the machining process. The results show that, during thin-walled workpiece milling process, material removing plays an important part on the change of dynamic characteristics of system, and the stability limit curves are dynamic curves with time–variable. In practical machining, some suggestion is interpreted in order to avoid the vibrations and increase the chatter free material removal rate and surface finish. Then investigations are compared and verified by high-speed milling experiments with thin-walled workpiece. More... »

PAGES

883-889

References to SciGraph publications

  • 2009-07. Three-dimensional stability lobe and maximum material removal rate in end milling of thin-walled plate in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2007-06. Robust regenerative chatter stability in machine tools in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2006-01. Integration of dynamic behaviour variations in the stability lobes method: 3D lobes construction and application to thin-walled structure milling in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2007-01. Dynamics of milling processes with variable time delays in NONLINEAR DYNAMICS
  • 2000-08. Impact Dynamics in Milling of Thin-Walled Structures in NONLINEAR DYNAMICS
  • 2010-06. On the stability of high-speed milling with spindle speed variation in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
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    http://scigraph.springernature.com/pub.10.1007/s00170-010-3139-8

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    http://dx.doi.org/10.1007/s00170-010-3139-8

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