An integrated framework of statistical process control and design of experiments for optimizing wire electrochemical turning process View Full Text


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Article Info

DATE

2010-07-21

AUTHORS

Salah Haridy, Sherif Araby Gouda, Zhang Wu

ABSTRACT

Design of experiments (DOE) and statistical process control (SPC) have been separately used in many traditional and non-traditional machining processes, but recently these two approaches are being combined and reevaluated for more effective use and accurate conclusions. DOE and SPC are very efficient tools to maintain the process on target and within boundaries of natural variations and to achieve the maximum accuracy and effectiveness of an experimental program. This paper proposes an integrated framework of SPC and DOE to execute the experimental procedures and to investigate a reliable mathematical model for optimizing the wire electrochemical turning process (WECT). WECT is a non-traditional machining process which has tremendous applications in modern industries especially in the aerospace and military industries. Response surface methodology is used to determine the sufficient number of experiments and also the recommended values of the input parameters. Univariate and multivariate control charts are used to assess the statistical control of the output parameters. Multi-objective optimization is conducted for determining the optimum values of the input parameters. More... »

PAGES

191-207

References to SciGraph publications

  • 2008-11-18. Application of response surface methodology for predicting bend force during air bending process in interstitial free steel sheet in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2009-11-21. A nonparametric control chart based on the Mood statistic for dispersion in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2007-05-16. A machinability study of GFRP pipes using statistical techniques in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2006-10-25. Investigation into electrochemical micromachining (EMM) through response surface methodology based approach in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2008-03-13. Feedrate scheduling strategy for free-form surface machining through an integrated geometric and mechanistic model in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2009-05-13. A CUSUM-based method for monitoring simple linear profiles in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2008-07-09. Effect of hybrid electrochemical smoothing–roller burnishing process parameters on roundness error and micro-hardness in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2008-05-27. A comparison study of three non-parametric control charts to detect shift in location parameters in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2008-07-03. A model-based methodology for on-line quality control in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2007-08-22. A new approach to surface roughness and roundness improvement in wire electrical discharge turning based on statistical analyses in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2008-11-15. Multi-response optimization of EDM with Al–Cu–Si–TiC P/M composite electrode in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2008-02-13. A loss function-based adaptive control chart for monitoring the process mean and variance in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2007-09-09. A comparative study of the ANN and RSM modeling approaches for predicting burr size in drilling in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
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