Numerical analysis of chip formation and shear localisation processes in machining the Ti-6Al-4V titanium alloy View Full Text


Ontology type: schema:ScholarlyArticle     


Article Info

DATE

2011-02

AUTHORS

M. Calamaz, D. Coupard, M. Nouari, F. Girot

ABSTRACT

A finite element modelling was carried out to analyse the chip morphology and adiabatic shear banding localisation processes when high-speed machining refractory titanium alloys. A thermo-visco-plastic model for the machined material and a rigid with thermal behaviour for the cutting tool were assumed. The study tries to understand the effect of the material behaviour on the produced chip morphology. One of the main characteristics of titanium chips is a segmented shape for a wide range of cutting conditions. This kind of morphology was found only dependent on adiabatic shear banding without material damage effect in the shear zones (primary and secondary shear zones). The influence of the material characteristics (strain softening, thermal softening, etc.) and machining parameters on the cutting forces and chip morphology were analysed. Three flow-stress laws and different friction coefficients (low and high friction) at the tool-chip interface was particularly analysed to explain the different morphologies obtained for refractory titanium chips. More... »

PAGES

887-895

References to SciGraph publications

Identifiers

URI

http://scigraph.springernature.com/pub.10.1007/s00170-010-2789-x

DOI

http://dx.doi.org/10.1007/s00170-010-2789-x

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https://app.dimensions.ai/details/publication/pub.1041506243


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