Combined optimization of part topology, support structure layout and build orientation for additive manufacturing View Full Text


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Article Info

DATE

2018-05

AUTHORS

Matthijs Langelaar

ABSTRACT

Additive manufacturing (AM) enables the fabrication of parts of unprecedented complexity. Dedicated topology optimization approaches, that account for specific AM restrictions, are instrumental in fully exploiting this capability. In popular powder-bed-based AM processes, the critical overhang angle of downward facing surfaces limits printability of parts. This can be addressed by changing build orientation, part adaptation, or addition of sacrificial support structures. Thus far, each of these measures have been studied separately and applied sequentially, which leads to suboptimal solutions or excessive computation cost. This paper presents and studies, based on 2D test problems, an approach enabling simultaneous optimization of part geometry, support layout and build orientation. This allows designers to find a rational tradeoff between manufacturing cost and part performance. The relative computational cost of the approach is modest, and in numerical tests it consistently obtains high quality solutions. More... »

PAGES

1985-2004

References to SciGraph publications

  • 2013-06. A new approach to the design and optimisation of support structures in additive manufacturing in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2018-01. Support structure design in additive manufacturing based on topology optimization in STRUCTURAL AND MULTIDISCIPLINARY OPTIMIZATION
  • 1999-11. Material interpolation schemes in topology optimization in ARCHIVE OF APPLIED MECHANICS
  • 2013-04. Research on the fabricating quality optimization of the overhanging surface in SLM process in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2016-11. Topology optimization considering overhang constraints: Eliminating sacrificial support material in additive manufacturing through design in STRUCTURAL AND MULTIDISCIPLINARY OPTIMIZATION
  • 2018-05. Continuous front propagation-based overhang control for topology optimization with additive manufacturing in STRUCTURAL AND MULTIDISCIPLINARY OPTIMIZATION
  • 2016-09. Part orientation optimisation for the additive layer manufacture of metal components in THE INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
  • 2017-03. An additive manufacturing filter for topology optimization of print-ready designs in STRUCTURAL AND MULTIDISCIPLINARY OPTIMIZATION
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    http://scigraph.springernature.com/pub.10.1007/s00158-017-1877-z

    DOI

    http://dx.doi.org/10.1007/s00158-017-1877-z

    DIMENSIONS

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